Sand Casting

We have CAD CAM Software giving foolproof methods for designing and patterns, a well equipped Pattern Shop and Ancillaries for making Wooden, Metallic and Shell Patterns.

A Battery of Medium Frequency Induction Furnaces of 3.5 tons, 2 tons and 1.5 tons capacity for Sand Castings and 1 ton and 0.5 ton capacity Induction Furnaces for Shell Molded Castings .

We have semi-automated and fully automated state of the art No-bake molding line to produce excellent quality of castings with higher productivity. We can produce flask less molds in our fully automatic no-bake molding line. We have sand mixer plant having capacity of 80 Tons per Hour and 60 Tons per Hour respectively. We also have sand reclamation plant which can reclaim sand at a rate of 30 tons per hour capacity. We also have 18"x27" and 24"x30" Shell Molding machines for Shell Molded Castings. Additionally we also have a fully equipped Core shop with Electric Core Oven having Digital Temperature control system. Our cores are manufactured by No-bake and Shell Process.

Pencil Hand Grinders to Heavy Swing Frame Grinders with facilities for welding AC and DC with pre-heating arrangement; Air Arc Gouging and Shot Blasting facilities. Hydraulic Press for straightening of castings.

For Heat Treatment we have a battery of Gas fired furnaces having capacities of up to 7 tons per charge and a maximum operating temperature of 1100°C with an arrangement of automatic multipoint temperature recording of various zones of each furnace. We also have facilities for Water Quenching and Polymer Quenching. We aim at maintaining Temperature Uniformity of our Austenitizing furnaces within ±14° C and Tempering furnaces within ±8° C, conforming to AMS 2750 standard.